Waiting for paint to dry.

I always thought your rectangular sink molds need to have draft in order to be reusable… And then I heard someone mention that not necassarily…??? I had this small sink to make which happened to be rectangular and I decided to invest a little bit of time in making the mold a little bit more “reusable” by incorporating a 2/4 in the bottom of the mold that would later work as a handle.

After casting I decided to give it a try and see if I can save the sink form. I used clamps as in the pictures below to apply pulling pressure. I also used comoressed air. For the first several minutes nothing was happening and I actually noticed some damage to one if the sides of the sink from pulling. I was not happy… I decided to get more serious and went to get some tools…
While collecting the tools I heard a “pop” and I went to see what happened.
The mold popped out of the cast. That made me happy. I continued applying clamp pressure and finaly I got the form out.
The sink came out smoothless and the client loved it.
Btw. This was for a famous photograper Bruce Weber.
So it is possible;)

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Guinea Pigs

Being a concrete precaster for the last 8-10 years(hard to say when I actually started doing this) made me wise about one thing. Do not trust the labels on the products and the things sales reps tell you. Cliche? Maybe. We have all this talk about integrity and standing behind our work/product yet I see irresponsible claims left and right. I  do get it… there is not enough money for research and s…t. Well, what is the solution? Sell it to people anyway and expose yourself and them to a possibility of a failure? Yeah, I know, failure is a part of the business cycle but I am not a wall street banker and I will not be bailed out by others so… I suggest that people who invent new things, for which I am really grateful, take it into consideration that me and many others like me do have families to feed and our honor and business is on the line every time they out out a product without proper research behind it.

BTW. This is not about any product or a manufacturer. This is a very general statement.

Peace!

Killing them “softly”…

Being a one man shop ain’t that easy. The good part is that you can’t blame anyone for your mistakes but your wife…

Anyhow… We are in the process of opening a new showroom in Brooklyn. 99% of our work is in NYC and we intend to keep it that way. Staying close to NYC keeps us liberal and we don’t have to carry guns there since there are more cops on the streets than pedestrians;)

Besides Paris, France or Passaic,NJ(where our shop is) makes no difference to New Yorkers. Both are too far…

Without further due here are some ideas and photos of the work in progress.

The design of the place and all architectural drawings/renderings are by my wife Aleksandra.

This is the idea we had…

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And this is what we got so far. Btw. The panels met my expectations regarding texture and color variations(better pictures soon). I spent countless hours and tons of material trying to achieve “concrete” looking concrete.

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More is coming and this is one of the ideas we have…

“Good artists borrow, great artists steal”…vanity3There is going to be an opening party soon. So if you can make it to Brooklyn you are invited.

Remik

Stain Proof concrete explanation

If anyone is really interested what I used in my recent test here it is.

 

It is ICT sealing technology(from Blue Concrete) combined with a very simple yet “advanced” mix design. It is not what Blue concrete recommends and hence I am not “sharing” that information so I dont create confusion. I am in no way associated with Blue Concrete and have no financial interest in promoting their products. I have made samples with various mix designs to compare the results. I have made samples following Blue’s recommendations to compare its performance vs my own mix. I cant and will not “share” those results until I test those samples.

The reason I made my own mix is very simple. I am not a fan of “sprayed” gfrc finish and want to tweak it to achieve my own specific  look and at the same time keep all the benefits of high performance concrete. I do talk with Jon Schuler and we exchange (at least that is how I see it) ideas on various aspects of this “tweaking”. I understand many people do.

I have been getting very good results with Blue Concrete’s admixtures in the past but as almost everyone I have talked to my experience included some failures too. I know, that those failures were self inflicted-usually not following the application protocol. Who is to blame?  Not me. NO WAY!!! 🙂

I have some interesting findings that my gut tells me can be revolutionary but it is just too early to spill all the beans. We don’t need more confusion in the world of sealers, do we?

 

 

Stain proof concrete countertops…?

Lets just say we are getting close…

I once read an article in the New York Times(do not believe what you read-question and deny everything you read and your life will not be simple anymore) about some company that invented “stain resistant” concrete. To most people stain resistant means it does not stain… That is actually not the good way to interpret it. Stain resistant means stain resistant. How resistant? There is no clear answer to that.

That article I read brought my confidence levels down a bit since I thought that my concrete was the best of the best at that time(approx 8 years ago) and I knew I was using the best possible additives and the best possible sealers but I would not label my concrete “stain resistant” knowing what people actually understand by that. It did resist stains but it was not “there” in my opinion and whoever I sold it to I would explain that it is a material that will “age” with time.

I ordered some samples of that “stainless concrete” and I soon found out that it was nothing but a coated concrete… What is wrong with that? Actually, nothing. We see coatings all around us but to me a coating and concrete are two things I do not like to mix together. Dont ask me why cause I am trying to limit the cuss words in my life-they are bad energy:)

To make the story short, I think The New York Times deserves another article that actually talks about a truly stain resistant concrete rather than stain resistant coating applied to concrete. Concrete Shop (my company) actually came up with a concrete mix that combined with a third party sealing technology(not a coating) makes concrete extremely stain resistant. I would like to share this breakthrough withwhoever reads this blog. (it is not the first time this has been achieved, but this is really a breakthrough for the Concrete Shop)

Here are some pictures of my tests. This concrete is tested for oil and vinegar resistance. I could not find cooking oil so compressor oil was used instead. Here are some pictures…

The sample is divided into two sides(left and right). We are concerned with the left part. The right part is for my own studies.

As you see we have 30 min,1hr,4hrs and 8hrs intervals. The 8hr interval is actually a 24 hrs interval since I had to leave my shop for the night before the time had passed.

The first pic shows the sample at the beginning of the test.

the second pic shows the sample after 30 min. you may notice slight darkening on the left(forget right side) that will later disappear.

The third pic shows the test result after 1 hr.

The 4th picture shows test results after 4hrs.

The 5th pic shows the test results after 24hrs of exposure. I should have taken a picture right before I wiped off the vinegar. It practically evaporated and left white residue that was later cleaned with soap and water. As you see the darkening from previous pictures has gone away and the sample is spotless.

one more from a different angle. You can notice some spot on the right side of the sample but as I said that is not our concern here.

making of high performance concrete

What you see in this video is something that is truly extraordinary in terms of the science of concrete. This is a mixture of very special ingredients that once mixed  will make extremely hard concrete. This mix will make concrete 3-5 times harder than conventional concrete.

I use this type of concrete on special occasions but I am experimenting to make this a standard for my projects.

Notice how dry the mix is at the beginning of the movie and its gooey consistency at the end of the movie.

I will later post pictures of panels this mix was used to cast.
I can watch this video non stop. Does that make me insane?

Cast in Place/red neck… Post Scriptum

So, as I promised here are some pics of the finished project. I hate showing my work in unfinished environment but I am not sure when I am going back to that place…

Everything turned out pretty good. It took me at least 1 extra day to finish(nothing new). I made one adjustment to the stainless sink(it turned out I made a mistake) and that cost me several hundred dollars in sink replacement… At least I have one more sink that I can still use..

The clients were happy and I must say very pleasant throughout the whole project, very accommodating.  Most of my clients are like that, not all, but most, which makes my life a bit easier…

Here are some pics. I guess they dont need explanation. The quality of pictures is not great but that is the best at this moment.

I did use Blue Concrete’s black stainz on my outdoor countertops

http://store.blueconcrete.com/stainz-1/

-the effect was simply beautiful/rugged finish yet polished as the client put it, I would add that it looked like worn leather. What gave me that look was probably the combination of troweled concrete and grinding to expose sand a bit.  For the sealers I used miracles 511 penetrating for outdoor and Hydroguard for interior.

Oh, if anyone is interested in my mix design for this job…

Sakrete 5000 plus with additional white cement.. very fancy.

cast in place concrete counter top

troweled finish

I was still applying stainz here

outdoor concrete counter top, ground finish,black stainz

outdoor concrete counter top, black stainz

Thanks for reading.